Niki 2 Layeri Rigid-Flex PCB?

Kugira ngo wumve ubushobozi nyabwo bwa 2-layer rigid-flex PCB, umuntu agomba gusobanukirwa imiterere yibanze hamwe nibigize. Yakozwe muguhuza ibice byumuzunguruko bigoye hamwe nuburyo bworoshye bwumuzunguruko, izi PCB zitanga igisubizo cyihariye kubishushanyo mbonera bya elegitoroniki. Kwiyongera kwibintu bigoye kandi byoroshye byongera igihe kirekire, kwizerwa no guhuza n'imiterere.

Igice gikomeye cya PCB gitanga imbaraga nogukomera, bigatuma biba byiza kubice byamazu bisaba imyanya ihamye. Kurundi ruhande, igice cyoroshye cyemerera kugunama no kugundwa, bigatuma gikwiranye na porogaramu zirimo umwanya muto cyangwa guhora ugenda. Muguhuza ibice bigoye kandi byoroshye, abashushanya barashobora guteza imbere ibikoresho bya elegitoroniki byoroshye kandi byoroshye.

Shift Automotive Niki?

Ibikoresho byo guhinduranya ibikoresho, bizwi kandi nka gear lever cyangwa shift, nigikoresho umushoferi akoresha kugirango yinjize ibikoresho bitandukanye mumodoka yohereza intoki. Ubusanzwe iba iri kuri kanseri yo hagati yimodoka, muburyo bworoshye bwikiganza cyumushoferi. Mugihe bisa nkigice gito kitagaragara cyimodoka yawe, guhitamo iburyo bukwiye birashobora kongera uburambe bwo gutwara.

Nigute 2 Layeri Rigid-Flex PCB itanga igisubizo kuri Automotive Gear Shift Knob?

Capel ya 2-layer rigid-flex PCB ikoreshwa kuri Car Gear Shift Knob

Niba ushaka igisubizo cyizewe kandi cyujuje ubuziranenge bwimodoka yawe yimodoka, reba kure kurenza Capel's 2-layer rigid-flex PCB. Iri koranabuhanga ryateye imbere kandi rishya rihindura inganda zitwara ibinyabiziga, zitanga imikorere myiza kandi iramba.

PCB yacu igoye cyane kugirango ikoreshwe mumashanyarazi yimodoka, itanga uburambe kandi butagira ingano igihe cyose utwaye. Hamwe no gukomera kwayo no kwizerwa, urashobora kwizera ko PCB yacu izihanganira ibintu bikaze kandi igakomeza gukora neza.

Imikorere isumba izindi kandi ihindagurika:

Usibye imikorere isumba iyindi, PCB idakomeye-flex PCB ifite izindi nyungu nyinshi zituma biba byiza kubikoresho byimodoka. Ubwa mbere, guhinduka kwayo kwemerera guhuza nuburyo budasanzwe bwamazu ya shift knob, gukoresha umwanya munini no kugabanya uburemere. Ihinduka kandi ryorohereza kwishyiriraho kandi rigabanya ibyago byo kwangirika mugihe cyo guterana.

Hindura neza ubunyangamugayo bwibimenyetso no kugabanya amashanyarazi (EMI):

Byongeye kandi, PCBs yacu igoye cyane kugirango igaragaze neza ubudahangarwa bwibimenyetso no kugabanya amashanyarazi (EMI). Ibi bitanga itumanaho ryizewe hagati ya shift knob na sisitemu yo kugenzura ibinyabiziga, bikavamo impinduka zoroshye, zuzuye.

Ubushobozi bwo Kuzenguruka cyane:

Ikigeretse kuri ibyo, ubushobozi-buke bwo kuyobora inzira yububiko bwumuzunguruko butuma habaho guhuza sensor zitandukanye hamwe na switch kugirango byongere imikorere ya shift knob. Byongeye kandi, imizunguruko yacu pcb ikorwa hifashishijwe ikoranabuhanga rigezweho hamwe nuburyo bukomeye bwo kugenzura ubuziranenge. Kuva kuri prototype kugeza kumusaruro, itsinda ryacu ry'inararibonye ryemeza ko buri PCB yujuje ubuziranenge kandi bukora neza. Uku kwitondera amakuru arambuye yemeza ko PCB idakomeye-flex PCB kumashanyarazi yimodoka izakora neza mumyaka iri imbere.

Ibyiza byo gufatira hamwe:

Kimwe mu bintu bigaragara biranga akanama kacu ka PCB ni imiterere yacyo yo hejuru. Ibi bituma habaho kwinjizamo ibyuma bidafite aho bihurira, byemeza ko bigumaho neza ndetse no mugihe gikomeye cyo gutwara. Ntugomba guhangayikishwa na PCB irekuye cyangwa igutera guhungabana kuburambe bwawe bwo gutwara. Hamwe na Capel ya 2-layer rigid-flex PCB, urashobora gutwara ufite ikizere n'amahoro yo mumutima.

Kuramba bihebuje:

Usibye kumiterere ihanitse ya adhesion, ibyiciro byacu 2-rigid-flex PCB ifite izindi nyungu nyinshi zongera uburambe bwo gutwara. Ubwa mbere, ibikoresho byujuje ubuziranenge byacapwe byumuzunguruko byerekana neza igihe kirekire. Yashizweho kugirango ihangane nubushyuhe bukabije, kunyeganyega hamwe nubukanishi busanzwe mubikorwa byimodoka. Ibi bivuze ko no mugihe cyo gutwara cyane cyangwa hanze yumuhanda, PCB izakomeza gukora neza, iguhe guhinduka kwizewe kandi nta nkomyi.

Kurwego rwo hejuru rwo Kurinda:

Mubyongeyeho, imirongo yacu yacapishijwe ifite ibikoresho byo kurinda bigezweho. Yubatswe muburyo bwo kwirinda umuvuduko ukabije, kurenza urugero, na electrostatike isohoka (ESD). Ubu burinzi butuma kuramba kwa PCB hamwe nibice bifitanye isano, birinda ibyangiritse cyangwa gutsindwa bishobora kugira ingaruka kuburambe bwawe.

Kwishyira hamwe:

Byongeye kandi, ibyiciro byacu 2-bigoye-flex PCB byashizweho kugirango hongerwe imikoreshereze yumwanya muri shift knob. Nibyoroshye kandi byoroheje, bifasha igishushanyo mbonera no guhuza byoroshye nibindi bikoresho bya elegitoroniki. Ibi byemeza ko shift knob ikomeza igishushanyo cyayo cyiza kandi cya ergonomique bitabangamiye imikorere cyangwa imikorere.

Hanyuma, imbaho ​​zacu zihindagurika zinyura mu igeragezwa rikomeye no kugenzura ubuziranenge kugira ngo zuzuze ibipimo nganda kandi birenze ibyo abakiriya bategereje. Twiyemeje ibicuruzwa byiza cyane, kandi urashobora kwizera ibyiciro byacu 2-bigizwe na PCB bizahora bikora neza, biguha uburambe bwo kwizana.

Kwizerwa gukomeye:

Usibye gukomera kwayo, PCB yacu nayo izwiho kwizerwa cyane. Twunvise akamaro ko kugira ibikoresho byo guhinduranya ibikoresho bikora bidasubirwaho kandi bitananirwa muburyo butunguranye. Niyo mpamvu PCB yacu igoye-flex PCB ikorerwa ibizamini bikomeye kugirango tumenye neza. Kuva mubizamini bikora kugeza kubisabwa kwihanganira, ntidusiga ibuye mu kwemeza ubwiza bwibicuruzwa byacu.

Kugirango tumenye neza kwizerwa ryibibaho bigoye, dushyira mubikorwa igeragezwa ryuzuye hamwe nubwishingizi bufite ireme. Inzira itangirana no kugerageza imikorere, aho buri PCB ikorerwa isuzuma ryimikorere kugirango irebe ko ikora nkuko byateganijwe. Ibi birimo kugerageza guhuza amashanyarazi, ubudakemwa bwibimenyetso, no guhuza nibindi bice. Usibye ibizamini bikora, imbaho ​​zacu zikomeye-flex zipimisha ibidukikije. Ibi bikubiyemo kubashyira mubihe bitandukanye nkubushyuhe bukabije, ubushuhe, kunyeganyega no guhangayika. Mugereranya imiterere-yimikorere yisi, turashobora kugenzura ko PCB yacu ishobora kwihanganira ibidukikije bibi byugarije ihindagurika.

Kora kurwego rwo hejuru:

Byongeye kandi, gahunda yacu yo kwemeza ubuziranenge ikubiyemo ibisabwa byo kwihanganira byimazeyo. Dukoresha ubuhanga buhanitse bwo gukora kandi twubahiriza ibipimo byinganda kugirango tumenye neza ko imbaho ​​zumuzunguruko zujuje ibyangombwa bisobanutse neza. Uru rwego rwibisobanuro rwemeza ko imbaho ​​za pcb zihora zikora kurwego rwo hejuru kandi ntizitandukane ninshingano zagenewe. Kugirango turusheho kwizerwa, dukoresha kandi uburyo bukomeye bwo gushushanya. Ba injeniyeri bacu bashushanya neza imiterere ya PCB, bitondera cyane ibintu nko gushyira ibice, inzira yerekana ibimenyetso, hamwe no gucunga amashyuza. Ibishushanyo mbonera bifasha kongera ubwizerwe hamwe nubuzima bwa serivisi kubicuruzwa byacu.

Kuzuza ubuziranenge bukomeye:

Tuvuze ibizamini, PCB yacu inyura munzira zitandukanye kugirango zuzuze ubuziranenge bukomeye. Buri PCB ikorerwa AOI (Automatic Optical Inspection), kwipimisha insinga enye, kugerageza gukomeza, no gupima ibice byumuringa. Ibi bizamini byemeza ko PCB yacu ikora neza kandi yujuje ibyangombwa byose bikenewe. Hamwe na Capel ya 2-layer rigid-flex PCB, ntakindi ushobora kwitega usibye imikorere myiza no kwizerwa.

Inzira ya AOI (Automatic Optical Inspection) ikoresha tekinoroji yo kwerekana amashusho kugirango igenzure PCB ku nenge iyo ari yo yose cyangwa ibitagenda neza mu kugurisha, gushyira ibice hamwe no kugurisha muri rusange. Ubu buryo bwikora bwubugenzuzi buradufasha kumenya vuba kandi neza ibibazo bishobora guterwa, gutakaza umwanya nimbaraga.

Kwipimisha insinga enye ni iyindi ntambwe ikomeye mubikorwa byacu byo kugenzura ubuziranenge. Ubu buryo bwikizamini bugenzura ukuri nubunyangamugayo bwamashanyarazi kuri PCB. Mugupima agaciro kokurwanya no kugereranya nibintu byateganijwe mbere, dushobora kumenya ibibazo byose bishobora kuzunguruka. Ibi bidufasha kwemeza ko PCB izakora neza muburyo butandukanye bwimikorere.

Kwipimisha ubudahwema ningirakamaro kimwe kugirango tumenye neza imikorere ya 2-layer rigid-flex PCB. Iki kizamini kigenzura gufungura cyangwa ikabutura bishobora kugira ingaruka kumikorere rusange ya PCB. Mugukoresha ikigezweho no gupima igisubizo muburyo bwose, dushobora guhita tumenya ibitagenda neza bishobora gukosorwa mbere yuko PCB yemererwa gukoreshwa.

Byongeye kandi, dukora ibipimo byumuringa kugirango tumenye neza ko ibimenyetso byumuringa kuri PCB bidafite inenge cyangwa guhagarara. Ubu buryo bwo kwipimisha buradufasha kwemeza ko imiyoboro yamashanyarazi kurubaho ikomeye kandi yizewe, itanga imikorere myiza no kuramba kwa shift knob.

Mugukurikiza imbaho ​​zacu 2 Layeri Rigid-Flex kuri ubu buryo bukomeye bwo kugerageza, dushobora kuvuga twizeye ko ibicuruzwa byacu byujuje ubuziranenge bwo hejuru. Duharanira gutanga PCB zidakora gusa neza, ariko kandi zigaragaza igihe kirekire kandi cyizewe. Hamwe na Capel ya 2-layer rigid-flex PCB, urashobora kwizera mumikorere no kuramba kwa shift knob.

Ibisobanuro bya tekinike ya Rigid-Flex PCB:

Noneho reka tuvuge kubyerekeranye na tekiniki ya PC yacu igoye-flex PCB. Nibibaho 2 byumuzunguruko ufite ubugari bwumurongo n'umurongo wa 0.15mm / 0.1mm. Ubunini bwa plaque bugizwe na 0.15mm FPC (Flexible Printed Circuit) hamwe na 1.6mm T (Ubunini). Umubyimba wumuringa ni 1OZ, utanga uburyo bwiza bwo kohereza no kohereza ibimenyetso. Umubyimba wa firime ni 50UM, ukemeza neza guhinduka utabangamiye kuramba. Kuvura hejuru ni ENIG 2-3uin, bikarushaho kuzamura imiterere ya PCB. Hamwe nibisabwa kwihanganira 0.1mm, PCB yacu yujuje ubuziranenge bwo hejuru.

Usibye ibisobanuro bya tekiniki byavuzwe haruguru, imbaho ​​zacu zikomeye zirakorwa mugupima no kugenzura neza kugirango imikorere ikore neza.

Suzuma imikorere y'amashanyarazi:

Kugirango dusuzume imikorere y'amashanyarazi ya PCB, dukora ibizamini by'amashanyarazi. Ibi bikubiyemo gukoresha voltage zitandukanye ninzego zigezweho kumuzunguruko no gupima igisubizo kugirango tumenye neza ko ibimenyetso byamashanyarazi bigenda neza nta guhagarika cyangwa gutandukana. Iki kizamini kidufasha kugenzura ko PCB yujuje ibyangombwa bisabwa kandi ishobora kohereza ibimenyetso byizewe.

Suzuma Ubukanishi burambye kandi bworoshye:

Kugirango dusuzume imashini iramba kandi ihindagurika ya PCB, hakozwe ibizamini byo kugonda no kugonda. Ibi bizamini bigereranya imikoreshereze yisi-nyayo kandi isuzuma uburyo PCB izahangana no kugoreka inshuro nyinshi. Mugukora ibi bizamini kuri PCB idakomeye, turemeza ko ikomeza uburinganire bwimiterere n'imikorere ndetse no mubihe bigenda neza.

Imikorere y'ibidukikije:

Ku bijyanye n’imikorere y’ibidukikije, imbaho ​​zacu zikomeye-flex zakoze ibizamini by’ibidukikije. Ibi bikubiyemo kwerekana PCB kubintu bitandukanye bidukikije nkubushyuhe, ubushuhe hamwe no kunyeganyega kugirango isuzume ubushobozi bwayo bwo guhangana n’imikorere mibi. Iki kizamini kidufasha kwemeza ko PCB izakora neza kandi ihoraho mubidukikije bitandukanye.

Urwego Rukuru Rwukuri kandi Rwukuri:

Byongeye kandi, dukoresha sisitemu yuzuye yo kugenzura ubuziranenge mubikorwa byose byo gukora kugirango dukurikirane kandi dukemure inenge zose zishobora gutandukana. Ibi byemeza ko PCBs idakomeye-yakozwe na PCBs ikorwa nurwego rwo hejuru rwukuri kandi rwuzuye, rwujuje ubuziranenge bwinganda.

Muguhuza ibi bizamini hamwe ningamba zo kugenzura ubuziranenge, turashobora kuvuga twizeye ko imbaho ​​zacu zikomeye zitanga imikorere isumba iyindi, iramba kandi yizewe. Yaba ibinyabiziga, icyogajuru cyangwa izindi nganda zose, PCB zacu zashizweho kugirango zitange imikorere isumba iyindi isaba.

Amashanyarazi meza cyane, Kurwanya Ubushyuhe, nimbaraga za mashini:

Ku bijyanye n'ibikoresho, dukoresha Shengyi TG170 umuringa wambaye umuringa. Ibi bikoresho bitanga amashanyarazi meza cyane, birwanya ubushyuhe, nimbaraga za mashini, bigatuma bikora neza mumodoka. Hamwe na Capel ya 2-layer rigid-flex PCB, urashobora kwizera ko ibikoresho byawe byo guhindura ibikoresho bizakora neza kandi bikarwanya kwambara no kurira burimunsi.

Ubwa mbere, ibikoresho bitanga amashanyarazi meza cyane, byemeza ko PCB igumana ibimenyetso byerekana neza nta nkomyi cyangwa kumeneka. Ibi nibyingenzi kumashanyarazi yimodoka, kuko akenshi bisaba guhuza amashanyarazi neza kandi yizewe kugirango akore neza.

Icya kabiri, Shengyi TG170 laminate ifite imbaraga zo kurwanya ubushyuhe bwiza. Mubidukikije byimodoka, ihindagurika rishobora guhura nubushyuhe bwinshi, cyane cyane hafi ya moteri cyangwa ahantu hagaragara izuba ryinshi. PCB zacu zagenewe guhangana nubushyuhe bwo hejuru tutabangamiye imikorere cyangwa kuramba.

Hanyuma, ibikoresho bifite imbaraga zubukanishi. Mubikorwa byimodoka, guhinduranya ibintu bishobora guhora bikoreshwa, guhindagurika, no guhungabana mugihe cyo gukoresha. Hamwe na Shengyi TG170 laminate, PCBs zacu zirashobora guhangana niyi mashini kandi zigakomeza ubusugire bwimiterere, bigatuma imikorere yizewe kandi iramba muribi bihe bibi.

PCB yacu ikomeye-flex PCB ntabwo ikwiranye gusa nibikoresho byo guhinduranya ibikoresho byimodoka ariko biranakoreshwa cyane mumodoka zitandukanye zimodoka zakozwe mubuyapani. Ubwinshi bwa PCB yacu butuma bwinjizwa nta nkomyi muri sisitemu zitandukanye. Waba ufite sedan, SUV, cyangwa imodoka ya siporo, PCB yacu izahuza neza kandi izamure uburambe bwo gutwara.

Guhaza abakiriya:

Kugirango tumenye neza abakiriya, dukora igeragezwa ryibicuruzwa neza no kugenzura ubuziranenge. Itsinda ryinzobere zacu zikorana umwete kugirango zitange imiyoboro yizewe kandi ikora neza cyane yujuje kandi irenze ibyo abakiriya bategereje. Ibyo twiyemeje kuba indashyikirwa byatugize umufatanyabikorwa wizewe mu nganda z’imodoka.

Mu gusoza, Capel ya 2-layer rigid-flex PCB nigisubizo cyanyuma kubikoresho byimodoka. Hamwe na hamwe, kwizerwa cyane, hamwe nibisobanuro bya tekiniki bitangaje, PCB yacu izamura uburambe bwawe bwo gutwara. Waba ukunda imodoka, umukinnyi wabigize umwuga, cyangwa umugenzi wa buri munsi, PCB yacu yashizweho kugirango ihangane nibisabwa na porogaramu zigezweho. Hitamo Capel kuburambe kandi bwizewe bwo guhindura ibikoresho.