Ubuyobozi bubiri bwa PCB butanga igisubizo cyizewe kuri Bateri nshya yingufu

Mu myaka yashize, ikoreshwa rya tekinoroji nshya ya batiri yingufu ryateye imbere cyane, kandi ibigo byinshi kandi byinshi byashora imari mubushakashatsi niterambere kugirango bikomeze umwanya wambere. Ikintu cyingenzi cyikoranabuhanga ni ikibaho cyibice bibiri byoroshye PCB, cyongerwaho no kongeramo impapuro za nikel. Mu rwego rwo gufasha abantu bose gusobanukirwa neza n’ikoranabuhanga rishya, tuzaganira ku buryo guhuza Shenzhen Capel Technology Co., Ltd. .

Mbere ya byose, reka twumve muri make uruhare rwa 2-layer ebyiri-FPC PCB nimpapuro nziza ya nikel muri bateri nshya energy

Urupapuro 2-rufite impande ebyiri FPC PCB + urupapuro rwiza rwa nikelni imikorere-yimikorere myinshi-igenewe ibikoresho bishya byingufu za batiri. Ibyingenzi byingenzi birahinduka kuva ari impande ebyiri zoroshye zicapuwe zumuzunguruko (FPC). Ibi bivuze ko bishobora kugororwa byoroshye kandi bigahinduka kugirango bihuze ibipimo nibisobanuro bikenewe mubisabwa na bateri. Igishushanyo mbonera cya 2 cya PCB cyemeza imikorere myiza nibikorwa. Buri cyiciro cya PCB kirimo ibice bya elegitoronike hamwe nibisobanuro bifasha kohereza neza ibimenyetso byamashanyarazi nimbaraga muri sisitemu ya bateri. Imiterere-mpande ebyiri nayo itanga umwanya nubushobozi bwo kwakira ibice bitandukanye nibikorwa.

Uruhare rwimpapuro za nikel nziza muri bateri nshya yingufu:Bitewe nibintu byiza cyane, nikel ifata umwanya wingenzi mubijyanye na tekinoroji ya batiri. Nka electrode nziza ya bateri nshya yingufu, urupapuro rwa nikel rufite amashanyarazi meza cyane, irwanya ruswa, hamwe nubushyuhe bwumuriro. Muguhuza nikel yera nibindi bintu, abakora bateri barashobora guhindura imikorere ya bateri, bikongerera ingufu ingufu hamwe nubuzima muri rusange. Amabati meza ya nikel afasha kunoza imikorere numutekano wa bateri nshya mugutezimbere amashanyarazi ahamye.

Hasi, tuzasesengura uburyo guhuza Capel 2-layer yoroheje yimbaho ​​zumuzingi hamwe nimpapuro nziza za nikel zishobora kuzana

guhanga udushya munganda nshya yingufu za batiri zishingiye kumibare yibicuruzwa bigaragara.

Birashobora kumenyekana uhereye kubicuruzwa biranga, ko ubugari bwumurongo hamwe numurongo utandukanya agaciro mubishushanyo bya PCB ni0.15mm na 0.1mm, kimwe, byerekana ko inzira cyangwa inzira ziyobora ku kibaho bigufi bihagije kandi byegeranye cyane. Ubu busobanuro bufasha kwemeza kohereza ibimenyetso neza muri sisitemu nshya ya batiri yingufu, kugabanya ruswa ishobora kwangirika cyangwa kwivanga. Ubunini bwibibaho bugizwe na a0,15 mmUmuyoboro woroshye wacapwe (FPC) urwego na a1,6 mmigicucu fatizo. Uku guhuza ibice bitanga impirimbanyi ziramba kandi zihamye kuri PCB. Igice cya FPC ni cyoroshye kandi cyoroshye, cyemerera ikibaho kugorama cyangwa kugikora nkuko bikenewe, mugihe urwego rwibanze rwibanze rwongerera imbaraga no gukomera kumiterere rusange ya PCB. Umubyimba wumuringa, wasobanuwe nk1 oz, bivuga ingano yumuringa utwikiriye kumirongo ya PCB. Umubyimba wa 1oz wumuringa nibisanzwe kandi utanga uburyo bwiza. Umuringa utwikiriye umuringa utanga imbaraga nke no kohereza neza amashanyarazi, bifasha kunoza imikorere rusange no kwizerwa kwa PCB.

Mubikorwa bya PCB, uburebure bwa firime nibyingenzi mubyukuri gutanga insulasiyo no kurinda ibikoresho bya elegitoroniki. Muri iki gicuruzwa cyihariye, uburebure bwa firime bwerekanwe kuri50 mm. Na none, ubuso burangije guhitamo kuriyi PCB ni ENIG (Electroless Nickel Immersion Zahabu) hamwe nubunini bwa2-3μin(santimetero nto). ENIG nubuvuzi buzwi cyane mubikorwa bya PCB kubera kwihanganira ruswa kandi neza. Nikel itanga inzitizi yo kurwanya okiside, itanga igihe kirekire, mugihe urwego rwa zahabu rutanga ubuso bwizewe bwo guhuza amashanyarazi. Ihuriro ryuburebure bwa 50μm ya firime hamwe nubuvuzi bwa ENIG bifasha kunoza insulasiyo, kurinda, kuramba hamwe nubwiza rusange bwibibaho byumuzunguruko, bigatuma bikoreshwa muburyo bwizewe bwibikoresho bya elegitoroniki.

Uwiteka658 * 41MMIngano 2-ibice bibiri-impande ebyiri FPC PCB + urupapuro rwiza rwa nikel rushobora guhinduka no kwinjiza muri sisitemu n'ibikoresho bitandukanye harimo n'ibinyabiziga. Ingano yoroheje yemerera PCB guhuza na porogaramu zidafite umwanya mugihe zitanga imikorere ikenewe. Mubikorwa byimodoka, ingano ni nziza kuko irashobora kwinjizwa byoroshye mumashanyarazi yikinyabiziga. PCBs zikoreshwa mubikorwa bitandukanye, nko kugenzura amatara, sensor, gukwirakwiza amashanyarazi, nibindi bikorwa bya elegitoronike mumodoka. Igishushanyo mbonera cya FPC PCB kirashobora kongera ubwinshi bwumuzunguruko no kwakira ibice byinshi hamwe nizunguruka mukarere gato. Iyi mikorere irakenewe cyane cyane mugushushanya PCB kubinyabiziga aho umwanya ukunze kuba muto. Mubyongeyeho, impapuro nziza za nikel zikoreshwa zifatanije na FPC PCBs zifite inyungu zinyongera. Nickel azwiho gukoresha amashanyarazi meza cyane no kurwanya ruswa. Iremeza imigendekere yizewe kandi ikingira ibintu bidukikije, bigatuma ikoreshwa mumodoka aho ihindagurika, ubushyuhe nubushuhe bishobora guhura. Muri rusange, ingano n'ibiranga ibice 2-byikubye kabiri FPC PCB + ikibaho cyiza cya nikel bituma ihitamo ibintu byinshi kandi byizewe byo kwinjiza muri sisitemu n'ibikoresho bitandukanye birimo ibinyabiziga.

Noneho, reka ducukumbure icyatuma iki gicuruzwa kidasanzwe, aricyo gukoresha impapuro za nikel nziza. Gukoresha isahani ya nikel isukuye muribi

ibicuruzwa bitanga inyungu nyinshi zidasanzwe.

Icya mbere, a0,3 mmurupapuro runini rwa nikel rutanga amashanyarazi meza. Nickel azwiho kurwanya ubukana buke, butuma ihererekanyabubasha ryamashanyarazi muri sisitemu ya bateri. Ibi biranga ingenzi mubikorwa bishya bya batiri yingufu, aho gutembera neza kwamashanyarazi nibyingenzi kugirango bikore neza.

Icya kabiri, a100 mmfirime ya PI (polyimide) yometseho urupapuro rwa nikel. Filime ikora nk'urwego rukingira, ikongera imbaraga zo kurwanya ruswa. Ruswa irashobora kuba ikibazo gikomeye mubisabwa na bateri, cyane cyane iyo ihuye nibidukikije cyangwa imiti ikaze. Filime ya PI irinda neza urupapuro rwa nikel kwangirika, bityo ikongerera igihe cya bateri kandi igakomeza imikorere yayo igihe kirekire.

Mubyongeyeho, nikel flake irashobora gukoreshwa nkabakusanya neza. Muri sisitemu ya batiri, abakusanya ubu bashinzwe gukusanya no gukwirakwiza amashanyarazi muri selire yose ya bateri.Ukoresheje urupapuro rwa nikel rwera nkuko uwakusanyije ubu arwanya imbaraga nke, bigatuma imigezi ikora neza kandi idahagarara. Ibi bitezimbere imikorere rusange nubushobozi bwa sisitemu ya bateri.

Kubyerekeranye no kwipimisha kumikorere, ibice 2-byikubye kabiri FPC PCB + urupapuro rwiza rwa nikel rwakurikiranye urutonde rwo gusuzuma

menya neza ko yizewe kandi yubahirize ibipimo byujuje ubuziranenge. Ibizamini nka AOI (Automatic Optical Inspection), insinga enye

kwipimisha, gukomeza kugerageza no gusuzuma umurongo wumuringa byemeza ko ibicuruzwa byujuje ubuziranenge bwo hejuru.

Igenzura ryikora ryikora (AOI)ni tekinike yo kugenzura igaragara ikoresha kamera nogutunganya amashusho algorithms kugirango umenye inenge zose zakozwe kuri PCB. Ibi birimo kugenzura ibice byabuze, gushyira nabi hamwe nibibazo byo kugurisha. AOI ifasha kumenya ibibazo byose bishobora kugira ingaruka kumikorere ya PCB no kwizerwa.

Kwipimisha insinga enyenuburyo bwo gupima amashanyarazi apima voltage nubu hamwe nibisobanuro bihanitse. Ifasha kugenzura ubunyangamugayo nukuri kwamashanyarazi kuri PCB. Mugupima guhangana, iki kizamini cyemeza ko amashanyarazi asabwa yose akorwa neza kandi akora nkuko byari byitezwe.

Ikizamini cyo gukomezani ikindi gikorwa cyingenzi cyo gusuzuma. Igenzura niba amashanyarazi akwiye hagati yibice bitandukanye hamwe nizunguruka zumuzingi kuri PCB. Iki kizamini gifasha kumenya ikintu cyose gifungura, ikabutura, cyangwa ibindi bibazo byamashanyarazi bishobora kugira ingaruka kumikorere ya PCB.

Gusuzuma kaseti y'umuringayibanze cyane cyane kubunyangamugayo nubuziranenge bwa kaseti y'umuringa ikoreshwa muri PCB. Iremeza ko kaseti y'umuringa ari ingano ikwiye, ihujwe bihagije ku buso bwa PCB, kandi nta nenge iyo ari yo yose. Iri suzuma ryemeza ko umurongo wumuringa ushobora gukemura ibibazo bikenewe nta kibazo.

Mugukora ibi bizamini, urashobora kugira ibyiringiro byuzuye mubwizerwa nubuziranenge bwibice 2-byimpande ebyiri FPC PCB + urupapuro rwiza rwa nikel. Iri suzuma ritanga ubushishozi bwimikorere yibicuruzwa n'imikorere, byemeza ko byujuje ubuziranenge bwo hejuru kandi birashobora gukoreshwa ufite ikizere mubikorwa bitandukanye.
Imwe muma progaramu igaragara yiki gicuruzwa ni muruganda rwimodoka,cyane mu binyabiziga nka Toyota. Hamwe nogukenera ibinyabiziga byamashanyarazi nivangavanga, ibice 2-byimpande ebyiri FPC PCB + impapuro za nikel zifite uruhare runini mumikorere ya bateri nshya. Mugutanga gukwirakwiza ingufu no kurinda ibintu byo hanze, iki gicuruzwa kigira uruhare mugukora neza no kuramba kwa sisitemu ya batiri.
Duhereye ku isesengura ryavuzwe haruguru, urashobora kubona ko guhuza ibice bibiri byoroshye PCB yubuyobozi bwa Shenzhen Capel Technology Co., Ltd. hamwe nurupapuro rwiza rwa nikel byazanye inyungu nyinshi nibisabwa mubikorwa bishya bya batiri yingufu. Ihinduka ryayo, ibisobanuro birambuye, hamwe no kongeramo nikel bigira uruhare mubikorwa, kuramba, numutekano. Iki gicuruzwa nigice cyingenzi mugushakisha ibisubizo birambye kandi bitangiza ibidukikije.Hamwe nimyaka 15 yuburambe bukomeye bwumushinga, uburyo bukomeye bwo gutembera, ubushobozi buhebuje bwo gutunganya ibintu, ibikoresho byogukora byimbere, sisitemu nziza yo kugenzura ubuziranenge, hamwe nitsinda ryinzobere zumwuga, Capel itanga abakiriya bisi yose hamwe nibisobanuro bihanitse, byujuje ubuziranenge bwihuta, harimo na Flexible pcb imbaho, imbaho ​​zumuzunguruko zikomeye, ikibaho cya flex-flex pcb, ikibaho cya HDI, pcb yumurongo mwinshi, imbaho ​​zidasanzwe zubukorikori, nibindi, ibisubizo byihuse mbere yo kugurisha, serivisi za tekiniki nyuma yo kugurisha na serivisi zitangwa mugihe gikwiye bituma abakiriya bacu bafata vuba isoko amahirwe kubikorwa byabo.