Imodoka Nshya Yingufu FPC-Flex PCB Prototyping na Manufacturing-Case Study Analysis

Menya uburyo Capel yateye imbere ya FPC-Flex PCB ikora ikorana ningorabahizi yo kubyara2-layer Flex PCBs kubinyabiziga bishya byingufuimbaho ​​zo gukingira bateri. Wibire mubuhanga bwa tekiniki ningaruka zinganda zubu bushakashatsi bwatsinze.

Menyekanisha

Imodoka nshya zingufu nkibinyabiziga byamashanyarazi n’ibinyabiziga bivangavanze biri ku isonga mu gutwara abantu n'ibidukikije. Hamwe niterambere ryikoranabuhanga, ibinyabiziga bishya byingufu bigenda byiyongera kubikoresho bikora neza, byizewe, kandi bikora neza. PCBs ihindagurika (imiyoboro icapye yoroheje) igira uruhare runini muri ibyo binyabiziga, cyane cyane mubisabwa nkibibaho byo kurinda batiri. Muri iki kiganiro, tuzareba mu buryo bwimbitse uburyo Capel yerekanwe ikoranabuhanga rya FPC hamwe nibisubizo bishya bikemura ibibazo byinganda byugarije abakiriya bahura n’imodoka.ibinyabiziga bishya byingufu 2-byoroshye gukora PCB.

Ibibazo byabakiriya

Umukiriya, uruganda rukomeye mu nganda nshya z’ingufu z’ingufu, yahuye n’ibibazo bikomeye igihe yatangaga PCBs igizwe n’ibice 2 byoroshye ku mbaho ​​zo kurinda batiri. Ibisabwa byihariye kuri PCB byoroshye birimo:

Ibikoresho: PCB zihinduka zigomba kubakwa hifashishijwe polyimide (PI) nka substrate hamwe numuringa wumuringa hamwe na afashe nkurwego rwo guhuza.
Ubugari bwumurongo nu murongo utandukanijwe: Ubugari bwumurongo nu murongo utandukanijwe bigomba kuba byuzuye kuri 0.2mm / 0.25mm kugirango umenye neza imikorere yimikorere.
Ubunini bw'isahani: Ubunini bw'isahani bwerekanwe nka 0.25mm +/- 0.03mm, bisaba kubahiriza byimazeyo kwihanganira ibipimo.
Umwobo muto: PCB isaba byibuze umwobo wa mm 0.1 kugirango uhuze ibice bikenewe.
Kuvura Ubuso: Ubuvuzi bwa Nickel Immersion Zahabu (ENIG) butegekwa kubutaka bwiza kandi burwanya ruswa.
Ubworoherane: Abakiriya bakeneye kwihanganira ± 0.1mm kugirango bagere ku bipimo nyabyo kandi byuzuye.

Ibisubizo bya Capel nubushobozi bwa tekiniki

Itsinda ry'inararibonye rya Capel ryaba injeniyeri ba FPC risesengura neza ibyo abakiriya bakeneye kandi ritegura ibisubizo bishya kugirango byuzuze kandi birenze ibyifuzo byumushinga. Dore uburyo Capel ubuhanga bwa tekinike no guhanga udushya byerekana intsinzi yayo mugukemura ibibazo byabakiriya:

Guhitamo ibikoresho bigezweho Guhitamo no gutanga amasoko: Ubumenyi bwimbitse bwa Capel kumiterere nibikorwa biranga polyimide, umuringa nibikoresho bifata bifasha guhitamo neza no gutanga amasoko. Ibikoresho byujuje ubuziranenge byatoranijwe kugirango byizere ko byizewe, bihindagurika kandi bigahinduka ubushyuhe bwa PCBs byoroshye, bifite akamaro kanini mu gukoresha ingufu nshya zikoresha amamodoka.

Uburyo bwo Gukora neza: Ibikorwa bya Capel byateye imbere nubuhanga muri prototyping ya FPC nibikorwa byumusaruro bituma hashyirwa mubikorwa neza ubugari bwumurongo, umwanya wumurongo, uburebure bwikibaho nubunini buke. Ibikoresho bigezweho hamwe ningamba zikomeye zo kugenzura ubuziranenge bikoreshwa kugirango ugere ku bipimo bisabwa byuzuye kandi bihamye kuri buri PCB yoroheje.

Kuvura Ubuso Bwiza: Gukoresha amashanyarazi ya Nickel Immersion Zahabu (ENIG) bivura neza bikozwe neza kandi byujuje ubuziranenge bwinganda. Ububiko bwa Capel bwo gutunganya butanga ubworoherane, kugurishwa no kuramba bisabwa kugirango byuzuze ibisabwa bya elegitoroniki igezweho.

Imicungire y’ubworoherane hamwe n’ubwishingizi bufite ireme: Ubwitange bwa Capel mu gukomeza kwihanganira byimazeyo ± 0.1mm bugaragazwa binyuze mu masezerano y’ubuziranenge bw’ubuziranenge. Intambwe yose yuburyo bwo gukora irasubirwamo cyane kugirango harebwe niba PCB yarangije ibice 2 byuzuye PCB ifite uburinganire bwuzuye kandi bwizewe, bujuje amahame akomeye yinganda nshya zingufu.

Isesengura ry'ibyabaye: Intsinzi y'abakiriya n'ingaruka z'inganda

Ubufatanye bwiza bwa Capel nabakiriya bwabyaye ubuziranenge bwa 2-layer PCBs irenze ibyateganijwe mu nganda. Imikorere ikomeye kandi isobanutse ya PCBs yakozwe yoroheje yagize uruhare runini kubakiriya bashya bingufu zikoresha ibinyabiziga bikoresha ingufu za batiri, bizamura umutekano nubushobozi bwa sisitemu yamashanyarazi.

Imbaraga za tekiniki nudushya bikubiye muri tekinoroji ya Capel ikuze ya FPC yagize uruhare runini muguteza uyu mushinga umusaruro ushimishije. Ubushobozi bwa Capel bwo guhora butanga ibisubizo byoroshye PCB ibisubizo muburyo bwo kwihanganira ibintu hamwe nibikoresho byihariye byerekana imbaraga za Capel muri kano karere. Ingaruka z’ubwo bufatanye ntizirenze intsinzi y’abakiriya kandi zigaragaza uruhare rw’inganda zateye imbere za FPC mu guteza imbere inganda z’imodoka nshya.

Ubwitange bwa Capel mukuzamura iterambere no guhanga udushya muri prototyping na FPC byagaragaye ko bifasha mugukemura ibibazo bikenerwa n’inganda nshya z’imodoka. Ubu bushakashatsi bwerekana ubushake bwa Capel bwo gutanga ibisubizo byizewe, bikora neza kandi byabigenewe kugirango bizamure umusaruro w’ibikorwa bya PCB byoroshye ku isoko ry’imodoka nshya zikura vuba.

Uburyo bushya bwo gutwara ibinyabiziga PCB Uburyo bwo gukora

Mu gusoza

Muburyo bugaragara bwikoranabuhanga rishya ryimodoka, uruhare rwa FPC-Flex PCB prototyping ninganda ntirushobora gusuzugurwa. Ubushakashatsi bwakozwe na Capel bwerekana ubuhanga bwa tekiniki nudushya dushimangira ikoranabuhanga rya FPC. Mugukemura ikibazo cyihariye cyo gukora ibice 2 byoroshye PCBs kubibaho bishya byingufu zikoresha ibinyabiziga bikingira amashanyarazi, Capel ntabwo yerekana ubushobozi bwayo gusa ahubwo inagira uruhare mugutezimbere ibikoresho bya elegitoroniki.

Mu gihe inganda zikomeje gutera imbere, ubufatanye budasubirwaho hagati ya Capel n’abakiriya bayo bugaragaza ubushobozi bwo gukemura ibibazo bya FPC bigamije guteza imbere udushya, imikorere n’umutekano mu binyabiziga bishya by’ingufu. Isesengura ry'ibyabaye ryerekana akamaro gakomeye k'ubuhanga mu bya tekiniki, gukora neza no kwiyemeza kutajegajega mu bwiza mu bihe bigenda bihinduka mu buryo bwa elegitoroniki. Hamwe na filozofiya ishingiye ku bakiriya no gukurikirana indashyikirwa, Capel ikomeje gushyiraho ibipimo bishya ku nganda za FPC-Flex PCB mu nganda nshya z’imodoka.

Iyi ngingo iratanga ubumenyi bwingenzi kubijyanye n’imikoranire hagati y’ikoranabuhanga rya FPC-Flex PCB n’ejo hazaza h’ingufu z’imodoka, igashyira Capel nk'umuyobozi mu gutanga ibisubizo bishya by’ingufu bizaza mu gihe kizaza cy’ubwikorezi bwangiza ibidukikije.