Nibihe bintu byerekana Quotation ya Flex PCB?

Ikibaho cyimyandikire cyoroshye (PCBs), kizwi kandi nka flex PCBs, cyamenyekanye cyane mumyaka yashize kubera ubushobozi bwihariye bwo kugoreka no kugoreka. Izi mbaho ​​zuzunguruka zirahinduka cyane kandi zisanga porogaramu mubikorwa byinshi, harimo ibinyabiziga, ibikoresho bya elegitoroniki, abaguzi, ubuvuzi, n’itumanaho. Mugihe utumiza flex PCBs, ni ngombwa gusobanukirwa nimpamvu zigira ingaruka kubiciro byazo kugirango ugere kubikorwa-byiza kandi neza.Muri iyi ngingo, tuzacukumbura mubintu byingenzi bigira ingaruka kuri PC PC, bigushoboza gufata ibyemezo byuzuye mugihe utanga amabwiriza. Mugihe wungutse ubumenyi kuri izi mpamvu, urashobora guhindura bije yawe kandi ukemeza ko ibyo PCB isabwa bihuye nibyifuzo byawe hamwe nibipimo byinganda.

1.Gushushanya ibintu bigoye: Kimwe mubintu byingenzi bigira ingaruka kumagambo ya PCB yoroheje ni igishushanyo mbonera.

Igishushanyo mbonera gifite uruhare runini muguhitamo ikiguzi cyo gukora flex PCBs. Ibishushanyo bigoye akenshi birimo uruziga rugoye, imikorere igezweho, nibisabwa byihariye bisaba ibikoresho nibikorwa byihariye. Ibi bisabwa byiyongera byongera igihe nimbaraga, bigatuma ibiciro byinganda byiyongera.

Kimwe mu bigize igishushanyo mbonera ni ugukoresha ibice byiza. Ibice byiza bifite ibiyobora bigufi, bisaba ibisobanuro bihanitse mubikorwa byo gukora. Ibi bisaba ibikoresho nibikorwa byihariye kugirango byemeze neza. Intambwe yinyongera hamwe nubwitonzi bukenewe kubintu byiza-byongeweho byongera mubikorwa bigoye hamwe nigiciro.

Radi nto igoramye ni ikindi kintu kigira ingaruka ku gishushanyo mbonera. Ikibaho cyimyandikire cyoroshye kizwiho ubushobozi bwo kugoreka no kugoreka, ariko iyo radiyo igoramye ari nto cyane, ibi bitera inzitizi mubikorwa byo gukora. Kugera kuri radiyo ntoya igoramye bisaba guhitamo ibikoresho neza hamwe nubuhanga bunoze bwo kugonda kugirango wirinde kwangirika cyangwa guhindagurika. Ibi bitekerezo byiyongereye byongera inganda ningorabahizi.

Mubyongeyeho, inzira yumuzunguruko igoye nubundi buryo bugira ingaruka kubishushanyo mbonera. Ibishushanyo bigezweho bisaba ibimenyetso byerekana inzira igoye, gukwirakwiza ingufu, nindege zubutaka. Kugera kumurongo wuzuye muri flex PCBs birashobora kuba ingorabahizi kandi birashobora gusaba izindi ntambwe nkubuhanga bwihariye bwo gutunganya umuringa cyangwa gukoresha viasi ihumye kandi yashyinguwe. Ibi bisabwa byinyongera byongera inganda ningorabahizi.

2. Guhitamo ibikoresho: Ikindi kintu cyingenzi muguhitamo PCB yoroheje ni uguhitamo ibikoresho.

Guhitamo ibikoresho nibyingenzi byingenzi muguhitamo ikiguzi cya PCB yoroheje. Substrates zitandukanye zitanga urwego rutandukanye rwimikorere ningaruka zingaruka. Guhitamo ibikoresho biterwa nibisabwa byihariye.

Polyimide (PI) izwiho gukora cyane-imikorere, harimo nubushyuhe bwiza bwumuriro no guhinduka. Irashobora kwihanganira ubushyuhe bwo hejuru kandi irakwiriye kubisabwa hamwe nubushyuhe bwo hejuru. Nyamara, imikorere isumba izindi ya polyimide ije ku giciro cyo hejuru ugereranije nibindi bikoresho. Ibi biterwa nuburyo bukomeye kandi buhenze bwo gukora ibikoresho bya polyimide.

Polyester (PET) nubundi buryo busanzwe bwa PCBs zoroshye. Nibihendutse kuruta polyimide kandi ifite flexible nziza. Polyester ishingiye kuri flex PCBs ikwiranye nibisabwa hamwe n'ubushyuhe buke. Nyamara, ubushyuhe bwumuriro wa polyester ntabwo ari bwiza nkubwa polyimide, kandi imikorere yayo muri rusange irashobora kuba munsi. Kubikorwa-byorohereza porogaramu hamwe nuburyo bukenewe bwibikorwa, polyester ni amahitamo meza kandi ahendutse.

PEEK (polyetheretherketone) nigikoresho cyo hejuru gikoreshwa cyane mugusaba porogaramu. Ifite imashini nziza nubushyuhe kandi irakwiriye mubihe bikabije. Ariko, PEEK ihenze cyane kuruta polyimide na polyester. Bikunze guhitamo kubisabwa aho ibikorwa bisabwa bisabwa kandi igiciro kinini gishobora kuba gifite ishingiro.

Usibye ibikoresho bya substrate, ibindi bikoresho bikoreshwa mubikorwa byo gukora, nka laminates, gutwikira firime nibikoresho bifata, nabyo bigira ingaruka kubiciro rusange. Igiciro cyibi bikoresho byinyongera kirashobora gutandukana bitewe nubwiza nibikorwa biranga. Kurugero, ubuziranenge bwa laminates hamwe nuburyo bwiza bwamashanyarazi cyangwa firime yihariye itwikiriye hamwe no kurushaho kurinda ibidukikije bishobora kongera igiciro rusange cya PCB yoroheje.

3.Ubunini na puzzle: Ingano ya PCB yoroheje isabwa igira uruhare runini muguhitamo amagambo.

Ingano isabwa nikintu gikomeye mugihe ibiciro bya flex PCBs. Ababikora mubisanzwe bakora imyitozo ishingiye kubiciro, bivuze ko uko ubwinshi buringaniye, nigiciro cyibiciro. Ibi ni ukubera ko ibicuruzwa binini byemerera ubukungu bwiza bwikigereranyo bityo igiciro cyibicuruzwa bikagabanuka

Ubundi buryo bwo kunoza imikoreshereze yibikoresho no gukora neza ni panelisiyo. Panelisation ikubiyemo guhuza PCB ntoya nyinshi mugice kinini. Mugutegura uburyo bwo gushushanya ibishushanyo mbonera, ababikora barashobora kugabanya imyanda no kongera umusaruro mugihe cyo gukora.

Panelisation ifite inyungu nyinshi. Ubwa mbere, igabanya imyanda ikoreshwa mugukoresha neza umwanya uboneka kumwanya. Aho kubyara PCB zitandukanye hamwe nimbibi zabo hamwe nintera yabyo, abayikora barashobora gushyira ibishushanyo byinshi kumurongo umwe, bigatuma umwanya munini udakoreshwa hagati. Ibi bivamo kuzigama ibintu bifatika no kugabanya ibiciro.

Mubyongeyeho, guteranya byoroshya inzira yo gukora. Ifasha uburyo bwikora kandi bwikora neza nkuko PCB nyinshi zishobora gutunganyirizwa icyarimwe. Ibi byongera umusaruro kandi bigabanya igihe cyo gukora, bikavamo igihe gito cyo kuyobora nigiciro gito. Gukora neza bisaba gutegura neza no gutekereza kubintu nkubunini bwa PCB, ibisabwa, hamwe nubushobozi bwo gukora. Ababikora barashobora gukoresha ibikoresho bya software byabugenewe kugirango bafashe mugikorwa cyo guhuza ibitekerezo, kwemeza guhuza neza no gukoresha neza ibikoresho.

Byongeye, igishushanyo mbonera cyoroshye gukora no gutwara. Nyuma yo gukora ibicuruzwa birangiye, panne irashobora gutandukanywa muri PCB imwe. Ibi byoroshya gupakira kandi bigabanya ibyago byo kwangirika mugihe cyoherezwa, amaherezo bizigama amafaranga.

4.Ubuso burangiza nuburemere bwumuringa: Kurangiza hejuru hamwe nuburemere bwumuringa nibintu byingenzi bitekerezwa muriuburyo bworoshye bwo gukora PCB.

Kurangiza isura ni ikintu cyingenzi mubikorwa bya PCB kuko bigira ingaruka kuburyo bugaragara kandi biramba. Ubuvuzi bwo hejuru bugira urwego rukingira hejuru yumuringa wagaragaye, birinda okiside no kwemeza ingingo zigurishwa zizewe. Uburyo butandukanye bwo kuvura bufite ibiciro ninyungu zitandukanye.

Kurangiza bisanzwe ni HASL (Hot Air Solder Leveling), ikubiyemo gushyiramo igurisha kumurongo wumuringa hanyuma ugakoresha umwuka ushyushye kugirango uburinganire. HASL irahenze kandi itanga solderabilité nziza, ariko ntishobora kuba ikwiye kubice byiza cyangwa ibice byiza kubera ubuso butanga umusaruro.

ENIG (Electroless Nickel Immersion Zahabu) nubundi buryo bukoreshwa cyane. Harimo gushira urwego ruto rwa nikel hejuru yumuringa, hagakurikiraho urwego rwa zahabu. ENIG nziza cyane yo kugurishwa, hejuru yubuso, hamwe no kurwanya ruswa bituma ikwiranye nibice byiza kandi bishushanyije. Ariko, ENIG ifite igiciro kinini ugereranije nubundi buryo bwo kuvura.

OSP (Organic Solderability Preservative) nubuvuzi bwo hejuru burimo gukoresha urwego ruto rwibintu kama kugirango urinde umuringa. OSP itanga solderabilité nziza, planarite hamwe nigiciro-cyiza. Ariko, ntabwo iramba nkizindi zirangiza kandi birashobora gusaba kwitonda mugihe cyo guterana.

Uburemere (muri ounces) z'umuringa muri PCB bugena imikorere n'imikorere y'ubuyobozi. Umuringa muremure wumuringa utanga imbaraga zo hasi kandi urashobora gukoresha imiyoboro ihanitse, bigatuma ikoreshwa mumashanyarazi. Nyamara, ibice byinshi byumuringa bisaba ibikoresho byinshi kandi byubuhanga buhanitse bwo gukora, bityo bikongera igiciro rusange cya PCB. Ibinyuranyo, ibice byumuringa byoroheje bikwiranye nimbaraga nke zikoreshwa cyangwa porogaramu aho umwanya uhari. Bakenera ibikoresho bike kandi birahenze cyane. Guhitamo uburemere bwumuringa biterwa nibisabwa byihariye bya PCB nigikorwa cyayo.

5.Ikoranabuhanga mu gukorana Mold: Tekinike yo gukora nibikoresho bikoreshwa mugukora PCB byoroshye nabyo bigira ingaruka kubiciro.

Ikoranabuhanga mu gukora rifite uruhare runini mu gukora PCB zoroshye kandi zigira ingaruka zikomeye ku biciro. Ikoranabuhanga ryateye imbere, nko gucukura lazeri no kwiyubaka (SBU), birashobora gukora ibishushanyo mbonera kandi byuzuye, ariko ubu buryo akenshi buzana amafaranga menshi yo gukora. Gucukura lazeri birashobora gukora vias nziza nu mwobo muto, bigafasha imiyoboro yumubyimba mwinshi muri PCB zoroshye. Ariko, gukoresha tekinoroji ya laser hamwe nibisobanuro bikenewe mubikorwa byongera ibiciro byumusaruro.

Kwiyubaka gukurikiranye (SBU) nubundi buryo bugezweho bwo gukora burimo guteranya hamwe imirongo myinshi ya flex kugirango ikore ibishushanyo mbonera. Iri koranabuhanga ryongera ibishushanyo mbonera kandi bigafasha guhuza ibikorwa bitandukanye muri PCB imwe yoroheje. Ariko, ibintu byiyongereye mubikorwa byo gukora byongera ibiciro byumusaruro.

Usibye tekinoroji yo gukora, inzira zihariye zigira uruhare mu gukora PCB zoroshye zishobora no guhindura ibiciro. Inzira nka plaque, etching, na lamination nintambwe zingenzi mugukora PCB ikora neza kandi yizewe. Ubwiza bwibi bikorwa, harimo ibikoresho byakoreshejwe nurwego rwibisobanuro bisabwa, bigira ingaruka kubiciro rusange

Automation nibikoresho bishya bifasha kongera umusaruro nuburyo bwiza mubikorwa byo gukora. Imashini zikoresha, robotike, hamwe na sisitemu ifasha mudasobwa (CAM) irashobora koroshya umusaruro, kugabanya amakosa yabantu, no kwihutisha ibikorwa. Ariko, gushyira mubikorwa ibyo byikora birashobora gutwara amafaranga yinyongera, harimo ishoramari ryambere mubikoresho no guhugura abakozi.

Byongeye kandi, gukoresha ibikoresho nubuhanga bushya, nka software igezweho ya PCB nibikoresho byo kugenzura, birashobora gufasha kuzamura ibiciro. Ibi bikoresho akenshi bisaba ubuhanga bwihariye, kubungabunga no kuvugurura, byose byiyongera kubiciro rusange. Ababikora bakeneye gusuzuma neza uburinganire hagati yikoranabuhanga rikora, inzira, automatike nibikoresho bishya kugirango bagere kubiciro nuburinganire bwiza busabwa kugirango umusaruro wa PCB woroshye. Mugusesengura ibyifuzo byihariye byumushinga no gukorana nabakiriya, ababikora barashobora kumenya ikoranabuhanga nuburyo bukwiye mugihe bagabanije ibiciro no kwemeza umusaruro mwiza ushoboka.

6.Igihe cyo gutanga no kohereza: Igihe gikenewe cyo kuyobora nikintu cyingenzi kigira ingaruka kuri cote ya PCB.

Iyo bigeze kuri PCB iyobora igihe, kuyobora umwanya bigira uruhare runini. Igihe cyo kuyobora nigihe gitwara kugirango uruganda rurangize umusaruro kandi witegure gutumiza. Ibihe byambere bigira ingaruka kubintu byinshi, harimo nuburyo bugoye bwo gushushanya, umubare wa PCBs watumijwe, hamwe nakazi kakozwe nuwabikoze.

Kwihutisha ibicuruzwa cyangwa gahunda ihamye akenshi bisaba ababikora gushyira imbere umusaruro no gutanga ibikoresho byongeweho kugirango byuzuze igihe ntarengwa. Mu bihe nk'ibi, umusaruro urashobora gukenera kwihuta, bishobora kuvamo ibiciro byinshi. Ababikora barashobora kwishyuza amafaranga yihuse cyangwa bagashyira mubikorwa uburyo bwihariye bwo gukora kugirango barebe ko PCB yoroheje ikorwa kandi igatangwa mugihe giteganijwe.

Ibiciro byo kohereza nabyo bigira ingaruka kubiciro rusange bya flex PCB. Ibiciro byo kohereza bigenwa nimpamvu nyinshi. Ubwa mbere, aho kugemura bigira uruhare runini mugiciro cyo kohereza. Kohereza ahantu kure cyangwa kure birashobora kuba bikubiyemo amafaranga menshi kubera amafaranga yo kohereza. Byongeye kandi, ibyihutirwa byo gutanga nabyo bizagira ingaruka kubiciro byoherezwa. Niba umukiriya akeneye kohereza ibicuruzwa byihuse cyangwa nijoro, ibiciro byo kohereza bizaba byinshi ugereranije nuburyo busanzwe bwo kohereza.

Agaciro k'ibicuruzwa kagira ingaruka no kubiciro byo kohereza. Bamwe mubakora ibicuruzwa barashobora gutanga ibicuruzwa kubuntu cyangwa kugabanywa kubicuruzwa binini nkimpamvu yo gushishikariza abakiriya gutanga ibicuruzwa byinshi. Kurundi ruhande, kubicuruzwa bito, amafaranga yo kohereza arashobora kuba menshi kugirango yishyure ibiciro bijyanye no gupakira no gutunganya.

Kugirango habeho kohereza neza no kugabanya ibiciro, ababikora barashobora gukorana cyane nabashinzwe gutanga ibikoresho kugirango bamenye uburyo bwo kohereza ibicuruzwa bihendutse. Ibi birashobora guhitamo guhitamo ubwikorezi bukwiye, kuganira kubiciro byiza byoherezwa, no guhitamo ibicuruzwa kugirango ugabanye uburemere nubunini.

Muri make,hari ibintu byinshi bigira ingaruka kuri cote ya PCB yoroheje. Abakiriya basobanukiwe neza nibi bintu barashobora gufata ibyemezo byuzuye kandi bagahindura imikorere yabo.Igishushanyo mbonera, guhitamo ibikoresho nubunini nibintu byingenzi bigira ingaruka kubiciro bya PCB byoroshye.Nuburyo bugoye igishushanyo, nigiciro kinini. Guhitamo ibikoresho, nko guhitamo ubuziranenge bwo hejuru cyangwa kurangiza hejuru, birashobora no guhindura igiciro. Na none, gutumiza ubwinshi akenshi bivamo kugabanuka kwinshi. Ibindi bintu, nko guteranya, uburemere bwumuringa, tekinike yo guhimba no gukoresha ibikoresho, nabyo bigira uruhare mukugena ibiciro. Guteranya bituma gukoresha ibikoresho neza kandi bigabanya ibiciro. Uburemere bwumuringa bugira ingaruka kumubare wumuringa wakoreshejwe, bigira ingaruka kubiciro no mumikorere ya flex PCB. Ubuhanga bwo gukora nibikoresho, nko gukoresha ikoranabuhanga rigezweho cyangwa ibikoresho byabigenewe, birashobora kugira ingaruka kubiciro. Hanyuma, kuyobora igihe no kohereza ni ibintu byingenzi. Amafaranga yinyongera arashobora gusaba ibicuruzwa byihutirwa cyangwa umusaruro wihuse, kandi ibiciro byo kohereza biterwa nibintu nkahantu, byihutirwa, nagaciro kateganijwe. Mugusuzuma neza ibyo bintu no gukorana numushinga wuburambe kandi wizewe wa PCB, ibigo birashobora guhitamo igiciro cyiza kandi cyiza cyane cyoroshye PCB yujuje ibyifuzo byabo.Shenzhen Capel Technology Co., Ltd yatangiye gukora imbaho ​​zicapye zoroshye (PCBs) kuva 2009.Kugeza ubu, turashoboye gutanga ibicuruzwa 1-30 byoroshye byoroshye byanditseho imizunguruko. HDI yacu (High Density Interconnect) tekinoroji ya PCB ikora neza irakuze cyane. Mu myaka 15 ishize, twakomeje guhanga udushya mu ikoranabuhanga kandi dukusanya uburambe bukomeye mu gukemura ibibazo bijyanye n'umushinga kubakiriya.